The Plated Steel Hose Mender is a heavy-duty mechanical connector designed to splice damaged industrial hoses or join two separate hose lines together.
Product Specifications
|
Dimension |
Carbon Steel |
SS316 |
SS304 |
Aluminum |
|
DN15 |
V |
V |
V |
V |
|
DN20 |
V |
V |
V |
V |
|
DN25 |
V |
V |
V |
V |
|
DN32 |
V |
V |
V |
V |
|
DN40 |
V |
V |
V |
V |
|
DN50 |
V |
V |
V |
V |
|
DN63 |
V |
V |
V |
V |
|
DN75 |
V |
V |
V |
V |
|
DN100 |
V |
V |
V |
V |
|
DN125 |
V |
V |
V |
- |
|
DN150 |
V |
V |
V |
- |
|
DN200 |
V |
V |
V |
- |
|
DN250 |
V |
- |
- |
- |
|
DN300 |
V |
- |
- |
- |
Technical Specifications
|
Specification |
Details |
|
Temperature Range |
-30°C to +120°C (Carbon Steel); -50°C to +260°C (SS316) |
|
Coating Thickness |
10-12 μm zinc coating |
|
Tolerance |
Outer shank tolerance ±0.15 mm |
|
Hose Compatibility |
Rubber, PVC, TPU, suction, and wire-reinforced hoses |
|
Installation |
Bolt clamps and crimp ferrules compatible |
|
Pull-Out Resistance |
Over 1,200 kg axial load |
Hose Compatibility & Selection
Dimension Matching: Match fitting shank OD to nominal hose ID (DN15–DN300) for tight mechanical engagement.
Media & Material: Choose electro-plated carbon steel for dry industrial media, SS304/SS316 for marine/chemical exposures, or aluminum for weight-critical systems.
Reinforcement Adaptation: For spiral/wire-braided hoses, specify extended shank lengths to accommodate heavy-duty bolt clamps or crimped ferrules.
RFQ Data: Provide exact hose ID, working pressure, fluid media, operating temperature, and annual volume for custom engineering.
Key Features
C1020 Carbon Steel
Formed from cold-drawn seamless tubing to withstand 150 PSI working pressure and extreme jobsite mechanical impact.
Dual-Barb Symmetrical
Engineered with equal shank lengths on both sides of the central stop collar to balance clamp load across damaged hose ends.
ASTM B117 Zinc Electro-Plating
Minimum 10µm zinc plating, protecting fittings in outdoor and high-humidity environments.
Smooth Internal Bore
Reduces internal fluid turbulence, pressure drop, and sediment accumulation along the flow path.
Customization & OEM Options
Customized pitch, depth, and shank angles tailored for multi-spiral rubber or reinforced PVC hoses.
Direct machining from STEP, IGES, or DWG models with First Article Inspection Reports (FAIR) provided.
Permanent surface laser marking for custom part numbers, company logos, size markings, and batch codes.
Custom longer shank configurations designed for double or triple hose clamp arrangements on high-vibration lines.
Packaging & Logistics
Packaging
Sealed in Vapor Corrosion Inhibitor (VCI) bags with protective end-caps.
ISPM-15 Certified Palletizing
Secured in reinforced outer cartons on heat-treated, fumigated wooden pallets for standard forklift handling.
Consolidated Export Shipping
Direct container loading (FCL/LCL) and export customs management via Shanghai and Ningbo ports.
Compliance & Certifications
ISO 9001 Quality Management: In-house batch testing includes raw material melt analysis, NPT/BSPT thread gauge verification, and structural pressure inspection.
Material Traceability: Full MTC supplied per shipment detailing chemical spectro-analysis and mechanical property data.
RoHS & REACH Compliance: Hexavalent chromium-free zinc plating passes 96-hour salt spray tests.
FAQ
Q: What information should buyers provide when requesting a quotation?
A: Buyers should provide hose ID, required material grade, operating pressure, application environment, and annual demand forecast to ensure correct product selection.
Q: What are the standard payment terms?
A: Payment terms are 30% T/T deposit upon order confirmation, with the remaining 70% balance payable before shipment.
Q: What is the MOQ and standard payment terms for this hose mender?
A: MOQ is 100 pieces per size for standard stock items, or 50 pieces for custom shank configurations.
Q: What is the minimum commitment required to set up a VMI safety stock program?
A: VMI programs typically require a minimum annual volume commitment of 5,000 units per part number, with buffer stock replenished on a rolling 30-day cycle based on the buyer's actual consumption data.
Q: What happens if a shipment fails the pull-out resistance or dimensional tolerance inspection after arrival?
A: Buyers must submit a claim with photo/video evidence and the lot number within 15 days of arrival, after which a credit note or free replacement is issued within 10 business days upon verification.
